Track and Trace System: Real-Time Authentication & Blockchain Security

+86-18820014180

[email protected]

EN EN
All Categories
EN EN

Track and Trace Solutions for the Pharmaceutical Supply Chain – End‑to‑End Integrity

Our track and trace solutions for the pharmaceutical supply chain connect CMOs, wholesalers, dispensers, and return processors in one secure data network. We offer serialized shipping, case aggregation, verification routing, and decommissioning workflows. Deploying our track and trace solutions for the pharmaceutical supply chain eliminates data silos, speeds up customs clearance, and ensures that no counterfeit or expired product enters the patient channel.
Get A Quote

Advantages of the product

Real-Time Product Authentication and Movement Tracking

A track and trace system delivers live visibility of every unit from production line to end customer. Each product is assigned a unique serialized code, printed or laser-etched onto a security label. As items move through warehouses, distribution centers, and retail points, scanners capture the code at each touchpoint. The system instantly verifies authenticity using cryptographic algorithms and logs the event with timestamp and location. If a product is scanned at an unauthorized location or out of sequence, the track and trace system raises an exception. This capability stops gray market sales and diversion before they impact revenue. The dashboard shows live maps, inventory levels, and anomaly reports, all updated within seconds.

Customizable Serialization for Multi-Level Supply Chains

Every supply chain has unique packaging hierarchies – from master cartons to individual sachets. Our track and trace system supports fully customizable serialization schemas, allowing brands to define relationships between aggregation levels. For example, a box of 100 vials can be linked to a single case code, and cases to a pallet. When any lower-level unit is scanned, the system automatically resolves its parent containers, providing complete context. This hierarchical tracking is essential for pharmaceutical compliance (DSCSA, EU FMD) and for industries requiring unit-level traceability. The system also supports barcode types (Data Matrix, QR, GS1-128) and RFID integration. Custom rules can be set: if a case is opened and individual units are scanned elsewhere without proper de-aggregation, the track and trace system flags potential tampering. Configuration is done via an intuitive web interface, no coding required.

Tamper-Evident Digital Records with Blockchain-Ready Architecture

Data integrity is critical for track and trace system operations. Our solution uses immutable logging with cryptographic hashing, ensuring that once a scan event is recorded, it cannot be altered or deleted. Each event block contains previous hash, timestamp, product ID, and scanner ID. This blockchain-ready architecture provides audit-proof trails for regulatory inspections and legal disputes. In case of a counterfeit claim, investigators can replay the entire product journey and pinpoint exactly where the break occurred – whether at a rogue distributor or a compromised scanning point. The system also supports integration with public or private blockchains (Ethereum, Hyperledger) for additional transparency. Even without blockchain, the tamper-evident database meets FDA 21 CFR Part 11 and EU Annex 11 requirements. Backup and disaster recovery ensure zero data loss, with automatic synchronization across geographically distributed nodes.

Related products

3D image dot matrix true colour hologram sticker VIEW DETAILS

3D image dot matrix true colour hologram sticker

Custom High quality anti counterfeit hologram sticker VIEW DETAILS

Custom High quality anti counterfeit hologram sticker

True colour 3D hologram sticker printing VIEW DETAILS

True colour 3D hologram sticker printing

Anti-Counterfeit Label Sticker Printing With Tracking System VIEW DETAILS

Anti-Counterfeit Label Sticker Printing With Tracking System

Track and trace solutions for the pharmaceutical supply chain from OPOC Solution cover all tiers: manufacturers, repackagers, wholesale distributors, and dispensers. Unlike point solutions focused only on production, OPOC’s platform manages “in‑transit” visibility using GS1 EPCIS events. In a deployment for a logistics provider serving 40+ pharmacies across Germany, OPOC’s solution reduced missing shipment investigations by 73%. The system automatically reconciles shipping orders with scan data from dock doors, delivery vans, and final point‑of‑sale. A major case study involved a cold‑chain logistics operator for biologics. OPOC integrated temperature loggers with serial scans, so if a vaccine vial’s serial number was scanned and the accompanying temperature record showed a breach, the system automatically blocked administration and notified the quality team. Over six months, this prevented 420 potentially compromised doses from reaching patients. The solution also supports cross‑border compliance: a Canadian exporter to the Middle East used OPOC’s regional rules engine to format data for the Saudi track‑and‑trace system (RSD) and the UAE’s Tatmeen platform simultaneously. Real‑time analytics dashboards provided the exporter with a 94% reduction in customs holds. For supply chain partners seeking to move from reactive traceability to predictive visibility, OPOC Solution offers a modular architecture. To learn how these solutions can integrate with your existing TMS or WMS, please contact our supply chain team for a discovery call.

Common problem

Can the system identify counterfeit products at each checkpoint?

Yes. Every scan at warehouses, distribution centers, or retail points is compared against the authentic product’s expected location and sequence. If a product is scanned at an unauthorized location, or its code appears more times than allowed, the track and trace system immediately flags it as potentially counterfeit or diverted, and sends an alert to brand owners.
Absolutely. Our system provides RESTful APIs and pre-built connectors for major ERPs (SAP, Oracle, Microsoft Dynamics). It can push scan events, inventory updates, and anomaly alerts directly into your ERP, enabling seamless reconciliation, order tracking, and recall management without disrupting existing workflows.
For a global brand with multiple manufacturing sites, implementation takes 4–8 weeks. This includes system configuration, API integration with existing ERPs, label/code design, training for scanning staff, and pilot testing. Smaller deployments can go live in under 2 weeks using our pre-configured templates.

Related article

What Makes Effective Brand Protection Solutions?

25

Mar

What Makes Effective Brand Protection Solutions?

Foundational Pillars of Effective Brand Protection SolutionsContinuous Monitoring and Proactive Threat Detection Across Digital ChannelsBrand protection starts with constant monitoring all over the internet these days. We need to keep an eye on websi...
View More
How to Apply QR Code Tracking for Products?

25

Mar

How to Apply QR Code Tracking for Products?

What Is QR Code Tracking for Products?Products with QR code tracking have those special digital markers printed right onto them as matrix barcodes that anyone can scan. Just point a phone camera at one of these codes and boom, instant info pops up sh...
View More
Why Choose Professional Security Printing Services?

25

Mar

Why Choose Professional Security Printing Services?

Core Security Printing Technologies and Human-Verifiable Features Tactile, Visual, and Motion-Based Authentication Elements Security printing incorporates features people can check themselves without needing fancy equipment. The touch aspect works w...
View More
How to Build a Practical Track and Trace System?

25

Mar

How to Build a Practical Track and Trace System?

Clarify Business Objectives and Regulatory Requirements Aligning track and trace system goals with KPIs (e.g., recall time reduction, OEE improvement) and compliance mandates (DSCSA, EU FMD, ISO 13485) Setting up a track and trace system means match...
View More

Customer Reviews

Elena Rossi
Easy Deployment for Small Business with Big Results

As a craft spirit producer, we needed affordable anti-counterfeiting. This track and trace system came with a pay-as-you-go cloud plan – no upfront hardware costs. We print QR+serial labels in-house and scan using smartphones at each shipping stage. For less than $500/month, we eliminated fake bottles sold online. Customers can scan the label and see our distillery story plus authenticity confirmation. The system even helped us win a lawsuit against a counterfeiter because the audit trail proved our bottles never went to that retailer. Simple, effective, and excellent onboarding.

Thomas Weber
Seamless Aggregation for Pallet-to-Piece Tracking

Managing millions of vaccine vials requires perfect hierarchy tracking. This track and trace system allows us to define case-pallet-vial relationships easily. When a hospital scans a vial, the system automatically links back to the original pallet and batch. During a temperature excursion investigation, we identified exactly which 200 vials were affected – not the whole pallet. This saved us $1.5M in unnecessary recalls. The system also generates GS1-compliant labels automatically. Our logistics partners love the simple scan interface. Zero training needed for warehouse staff.

Get a Free Quote & Samples

Our representative will contact you soon.
Email
Mobile/WhatsApp
Name
Company Name
Message
0/1000
track and trace system supply chain track track & trace system track and trace system in pharma track and trace system pharmaceutical pharma track and trace solutions track and trace solutions for the pharmaceutical supply chain drug track and trace system pharmaceutical track and trace solutions track & trace in pharma
Cloud-Based Dashboard for End-to-End Visibility

Cloud-Based Dashboard for End-to-End Visibility

Managing a global supply chain requires centralized oversight. Our track and trace system offers a responsive cloud dashboard accessible from any browser or mobile device. The dashboard displays key metrics: total units produced, in-transit volume, delivered percentage, anomaly alerts, and scan success rates. Users can drill down to individual product codes to see full history – from manufacturing date and machine ID to every distribution stop and final sale. The system automatically generates reports for inventory reconciliation, expiration management, and return verification. Role-based access control ensures that suppliers see only their shipments, while brand owners have full visibility. The cloud architecture scales to millions of scans per day without performance degradation, using auto-scaling serverless functions. Data retention policies are fully customizable.
AI-Driven Anomaly Detection in Distribution Networks

AI-Driven Anomaly Detection in Distribution Networks

Traditional track and trace system relies on rule-based alerts, which miss sophisticated fraud patterns. Our AI layer continuously analyzes scan sequences to identify behavioral anomalies. For instance, if a product normally moves from factory to regional hub within 3 days but suddenly appears in a different country after 2 hours, the system flags it as probable counterfeiting or record manipulation. Machine learning models are trained on historical supply chain data, learning normal transit times, typical scanner geolocations, and seasonal volume variations. Unsupervised algorithms detect clusters of suspicious scans, such as many units from the same batch being verified at a single non-authorized store. The AI also predicts diversion risks by correlating scan frequency with distributor performance metrics. This proactive protection is especially valuable for high-value brands facing organized counterfeiting rings.

Get a Free Quote & Samples

Our representative will contact you soon.
Email
Mobile/WhatsApp
Name
Company Name
Message
0/1000