Track and Trace System: Real-Time Authentication & Blockchain Security

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Pharma Track and Trace Solutions Tailored to Your Packaging Lines

Our pharma track and trace solutions include line controllers, industrial printers, smart cameras, and a central software suite that integrates with your MES or ERP. We offer both on‑premise and hybrid deployment, ensuring data sovereignty and real‑time synchronization. Whether you run blister lines, liquid filling, or syringe filling, our pharma track and trace solutions adapt to your layout, speed, and existing automation, delivering 100% serialization accuracy.
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Advantages of the product

Seamless Integration with 3D Holographic Security Features

By combining track and trace system with advanced 3D hologram technology, every product receives a unique digital identity linked to an optically variable holographic label. This dual-layer protection makes physical replication nearly impossible while enabling digital verification at each supply chain checkpoint. The system automatically records scan timestamps, GPS coordinates, and responsible handlers. When a hologram is scanned, the track and trace system instantly validates its authenticity against a secure cloud database. Any mismatch triggers an alert, flagging potential diversion or counterfeiting. Unlike traditional barcode-only solutions, this integrated approach provides both visible and invisible security. Brand owners can monitor product flow in real time, detect unauthorized distribution, and intercept fake goods before they reach consumers.

Customizable Serialization for Multi-Level Supply Chains

Every supply chain has unique packaging hierarchies – from master cartons to individual sachets. Our track and trace system supports fully customizable serialization schemas, allowing brands to define relationships between aggregation levels. For example, a box of 100 vials can be linked to a single case code, and cases to a pallet. When any lower-level unit is scanned, the system automatically resolves its parent containers, providing complete context. This hierarchical tracking is essential for pharmaceutical compliance (DSCSA, EU FMD) and for industries requiring unit-level traceability. The system also supports barcode types (Data Matrix, QR, GS1-128) and RFID integration. Custom rules can be set: if a case is opened and individual units are scanned elsewhere without proper de-aggregation, the track and trace system flags potential tampering. Configuration is done via an intuitive web interface, no coding required.

Tamper-Evident Digital Records with Blockchain-Ready Architecture

Data integrity is critical for track and trace system operations. Our solution uses immutable logging with cryptographic hashing, ensuring that once a scan event is recorded, it cannot be altered or deleted. Each event block contains previous hash, timestamp, product ID, and scanner ID. This blockchain-ready architecture provides audit-proof trails for regulatory inspections and legal disputes. In case of a counterfeit claim, investigators can replay the entire product journey and pinpoint exactly where the break occurred – whether at a rogue distributor or a compromised scanning point. The system also supports integration with public or private blockchains (Ethereum, Hyperledger) for additional transparency. Even without blockchain, the tamper-evident database meets FDA 21 CFR Part 11 and EU Annex 11 requirements. Backup and disaster recovery ensure zero data loss, with automatic synchronization across geographically distributed nodes.

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Pharma track and trace solutions by OPOC Solution are designed for both ethical and generic drug manufacturers, as well as contract packaging organizations. The solutions include line‑side serialization (print & apply, verify, reject), case and pallet aggregation, and a cloud‑based track‑and‑trace repository. A Brazilian generic manufacturer with 12 packaging lines deployed OPOC’s solution to meet ANVISA Resolution RDC 328/2019. Within eight months, the company achieved 100% serialization compliance, and aggregate scan rates improved from 89% to 99.1%. The solution also integrated with the national drug control system (SNGPC), automatically transmitting serial numbers for controlled substances. In a separate deployment for a Turkish exporter, OPOC’s solutions enabled compliance with the Turkish Drug Tracking System (ITS), which requires unique barcodes and verification at every pharmacy. The exporter reported a 62% reduction in rejected shipments at Turkish customs. OPOC’s pharma solutions also include a “returns management” module: when a pharmacy returns unsold medicines, the system validates serial numbers against the original shipment and automatically updates inventory systems. A US wholesaler using this module reduced returns processing time from 9 days to 1.5 days. All solutions are supported by OPOC’s global service network, offering remote diagnostics and on‑site maintenance. To receive a comprehensive capabilities brochure and a baseline quote for your packaging line throughput, please reach out to OPOC Solution’s pharma team.

Common problem

What is a track and trace system in anti-counterfeiting?

A track and trace system is a digital solution that assigns unique identifiers to individual products, enabling real-time monitoring of their journey from production to point of sale. It detects counterfeits by verifying each scan against a secure database, flagging unauthorized copies or diversion. This system integrates with security labels, holograms, or barcodes to provide both physical and digital protection for brands.
Yes. Every scan at warehouses, distribution centers, or retail points is compared against the authentic product’s expected location and sequence. If a product is scanned at an unauthorized location, or its code appears more times than allowed, the track and trace system immediately flags it as potentially counterfeit or diverted, and sends an alert to brand owners.
For a global brand with multiple manufacturing sites, implementation takes 4–8 weeks. This includes system configuration, API integration with existing ERPs, label/code design, training for scanning staff, and pilot testing. Smaller deployments can go live in under 2 weeks using our pre-configured templates.

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Customer Reviews

Thomas Weber
Seamless Aggregation for Pallet-to-Piece Tracking

Managing millions of vaccine vials requires perfect hierarchy tracking. This track and trace system allows us to define case-pallet-vial relationships easily. When a hospital scans a vial, the system automatically links back to the original pallet and batch. During a temperature excursion investigation, we identified exactly which 200 vials were affected – not the whole pallet. This saved us $1.5M in unnecessary recalls. The system also generates GS1-compliant labels automatically. Our logistics partners love the simple scan interface. Zero training needed for warehouse staff.

Priya Mehta
Excellent API for Custom Integration with Legacy Systems

Our company uses a 20-year-old mainframe for inventory. I was worried about integration, but the track and trace system’s REST API handled everything. We built a middleware script in three days. Now every scan on our legacy handhelds triggers a real-time check against the cloud database. The system also supports batch file uploads for offline scenarios. We have over 5 million scans processed with 99.99% uptime. The webhook alerts integrate with our Slack and Teams channels, so our security team responds instantly to anomalies. A robust, developer-friendly solution.

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Cloud-Based Dashboard for End-to-End Visibility

Cloud-Based Dashboard for End-to-End Visibility

Managing a global supply chain requires centralized oversight. Our track and trace system offers a responsive cloud dashboard accessible from any browser or mobile device. The dashboard displays key metrics: total units produced, in-transit volume, delivered percentage, anomaly alerts, and scan success rates. Users can drill down to individual product codes to see full history – from manufacturing date and machine ID to every distribution stop and final sale. The system automatically generates reports for inventory reconciliation, expiration management, and return verification. Role-based access control ensures that suppliers see only their shipments, while brand owners have full visibility. The cloud architecture scales to millions of scans per day without performance degradation, using auto-scaling serverless functions. Data retention policies are fully customizable.
AI-Driven Anomaly Detection in Distribution Networks

AI-Driven Anomaly Detection in Distribution Networks

Traditional track and trace system relies on rule-based alerts, which miss sophisticated fraud patterns. Our AI layer continuously analyzes scan sequences to identify behavioral anomalies. For instance, if a product normally moves from factory to regional hub within 3 days but suddenly appears in a different country after 2 hours, the system flags it as probable counterfeiting or record manipulation. Machine learning models are trained on historical supply chain data, learning normal transit times, typical scanner geolocations, and seasonal volume variations. Unsupervised algorithms detect clusters of suspicious scans, such as many units from the same batch being verified at a single non-authorized store. The AI also predicts diversion risks by correlating scan frequency with distributor performance metrics. This proactive protection is especially valuable for high-value brands facing organized counterfeiting rings.

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