Track and Trace System: Real-Time Authentication & Blockchain Security

+86-18820014180

[email protected]

EN EN
All Categories
EN EN

Drug Track and Trace System: Protect Patients and Enable Rapid Recalls

Our drug track and trace system is engineered for high‑volume pharma environments, serializing bottles, blisters, and vials at up to 600 units per minute. It aggregates cartons into cases, cases into pallets, and captures every scan event in a tamper‑evident audit log. With our drug track and trace system, you can instantly locate any batch or serial number across your supply chain, reducing recall costs by up to 80% while fully complying with national track‑and‑trace laws.
Get A Quote

Advantages of the product

Real-Time Product Authentication and Movement Tracking

A track and trace system delivers live visibility of every unit from production line to end customer. Each product is assigned a unique serialized code, printed or laser-etched onto a security label. As items move through warehouses, distribution centers, and retail points, scanners capture the code at each touchpoint. The system instantly verifies authenticity using cryptographic algorithms and logs the event with timestamp and location. If a product is scanned at an unauthorized location or out of sequence, the track and trace system raises an exception. This capability stops gray market sales and diversion before they impact revenue. The dashboard shows live maps, inventory levels, and anomaly reports, all updated within seconds.

Customizable Serialization for Multi-Level Supply Chains

Every supply chain has unique packaging hierarchies – from master cartons to individual sachets. Our track and trace system supports fully customizable serialization schemas, allowing brands to define relationships between aggregation levels. For example, a box of 100 vials can be linked to a single case code, and cases to a pallet. When any lower-level unit is scanned, the system automatically resolves its parent containers, providing complete context. This hierarchical tracking is essential for pharmaceutical compliance (DSCSA, EU FMD) and for industries requiring unit-level traceability. The system also supports barcode types (Data Matrix, QR, GS1-128) and RFID integration. Custom rules can be set: if a case is opened and individual units are scanned elsewhere without proper de-aggregation, the track and trace system flags potential tampering. Configuration is done via an intuitive web interface, no coding required.

Tamper-Evident Digital Records with Blockchain-Ready Architecture

Data integrity is critical for track and trace system operations. Our solution uses immutable logging with cryptographic hashing, ensuring that once a scan event is recorded, it cannot be altered or deleted. Each event block contains previous hash, timestamp, product ID, and scanner ID. This blockchain-ready architecture provides audit-proof trails for regulatory inspections and legal disputes. In case of a counterfeit claim, investigators can replay the entire product journey and pinpoint exactly where the break occurred – whether at a rogue distributor or a compromised scanning point. The system also supports integration with public or private blockchains (Ethereum, Hyperledger) for additional transparency. Even without blockchain, the tamper-evident database meets FDA 21 CFR Part 11 and EU Annex 11 requirements. Backup and disaster recovery ensure zero data loss, with automatic synchronization across geographically distributed nodes.

Related products

High quality anti-counterfeit 3D Nano Micro Optic Label Sticker for Brand protection VIEW DETAILS

High quality anti-counterfeit 3D Nano Micro Optic Label Sticker for Brand protection

3D image 3D background letter hologram sticker VIEW DETAILS

3D image 3D background letter hologram sticker

Custom High quality anti counterfeit hologram sticker VIEW DETAILS

Custom High quality anti counterfeit hologram sticker

Anti-Counterfeit Label Sticker Printing With Tracking System VIEW DETAILS

Anti-Counterfeit Label Sticker Printing With Tracking System

OPOC Solution’s drug track and trace system is engineered for high‑speed pharmaceutical lines (up to 600 units per minute) while maintaining ISO 15459 compliance. The system integrates laser or thermal inkjet printers, high‑resolution cameras, and a centralized serialization manager. A notable case involved a US‑based opioid manufacturer that faced DEA requirements for lot‑level tracing. OPOC’s system provided unique identifier assignment, line aggregation, and a secure database accessible to auditors. Over 14 months, the system tracked 23 million prescription bottles, with 99.96% first‑pass read rates. When a recall was issued for a specific batch due to a raw material impurity, the system identified the exact 12,000 bottles within 11 seconds – instead of a three‑day manual search. Another implementation for a South African generic drug maker reduced counterfeit returns by 81% because pharmacists could verify the drug’s journey through a mobile portal. The system also supports “commissioning” and “decommissioning” of serial numbers: when a package is returned or destroyed, its unique ID is retired from the active supply chain. OPOC’s solution includes offline mode functionality, allowing production to continue even during network outages, with data synchronization once connectivity resumes. For high‑volume manufacturers needing to meet global regulations without slowing throughput, OPOC Solution offers scalable licensing from a single line to enterprise‑wide deployment. To obtain a pricing estimate and a free line audit, please contact our drug track and trace specialists.

Common problem

How does your track and trace system work with hologram stickers?

Our track and trace system links each hologram sticker’s unique optical pattern to a digital serial number. When a product is scanned, the system validates both the hologram’s visual authenticity and the code’s digital signature. Any mismatch or duplicate scan triggers an instant alert, stopping counterfeit products from moving further in the supply chain.
Absolutely. Our system provides RESTful APIs and pre-built connectors for major ERPs (SAP, Oracle, Microsoft Dynamics). It can push scan events, inventory updates, and anomaly alerts directly into your ERP, enabling seamless reconciliation, order tracking, and recall management without disrupting existing workflows.
Our system meets DSCSA (US), EU FMD, Turkish ITS, and China’s drug traceability requirements. It automatically generates serialized aggregated data, transaction reports (T3), and recall notifications. The immutable audit trail satisfies 21 CFR Part 11 and EU Annex 11 for electronic records and signatures.

Related article

How to Choose Reliable Anti Counterfeit Solutions?

25

Mar

How to Choose Reliable Anti Counterfeit Solutions?

Define Your Core Requirements: Security, Scalability, and ROI Balancing Authentication Strength with End-User Usability Good anti-counterfeit systems need multiple layers of security without making things too complicated for regular folks. Features...
View More
Why Choose Professional Security Printing Services?

25

Mar

Why Choose Professional Security Printing Services?

Core Security Printing Technologies and Human-Verifiable Features Tactile, Visual, and Motion-Based Authentication Elements Security printing incorporates features people can check themselves without needing fancy equipment. The touch aspect works w...
View More
How to Build a Practical Track and Trace System?

25

Mar

How to Build a Practical Track and Trace System?

Clarify Business Objectives and Regulatory Requirements Aligning track and trace system goals with KPIs (e.g., recall time reduction, OEE improvement) and compliance mandates (DSCSA, EU FMD, ISO 13485) Setting up a track and trace system means match...
View More
How to Use QR Code Authentication for Brand Protection?

25

Mar

How to Use QR Code Authentication for Brand Protection?

Why QR Code Authentication Is Essential for Modern Brand ProtectionThe global fight against counterfeits is costing businesses around $1.8 trillion every year according to the International Chamber of Commerce report from 2023. This massive loss isn&...
View More

Customer Reviews

Elena Rossi
Easy Deployment for Small Business with Big Results

As a craft spirit producer, we needed affordable anti-counterfeiting. This track and trace system came with a pay-as-you-go cloud plan – no upfront hardware costs. We print QR+serial labels in-house and scan using smartphones at each shipping stage. For less than $500/month, we eliminated fake bottles sold online. Customers can scan the label and see our distillery story plus authenticity confirmation. The system even helped us win a lawsuit against a counterfeiter because the audit trail proved our bottles never went to that retailer. Simple, effective, and excellent onboarding.

Oliver Schmidt
Sustainable Printing Options Matched Our Green Goals

Besides the tracking power, we appreciated that the system supports eco-friendly labels – biodegradable substrates and water-based adhesives. The serial numbers are laser-etched without ink, reducing waste. The track and trace system itself runs on carbon-neutral cloud servers. We calculated that switching to this solution reduced our labeling carbon footprint by 60% compared to conventional PVC labels. And the anti-counterfeiting results speak for themselves: zero confirmed fakes in 8 months. A true win-win for brand protection and sustainability.

Get a Free Quote & Samples

Our representative will contact you soon.
Email
Mobile/WhatsApp
Name
Company Name
Message
0/1000
supply chain track and trace pharmaceutical track and trace track and trace system in pharma track and trace manufacturing pharma track and trace solutions advanced track and trace for pharmaceuticals pharmaceutical serialization track and trace track and trace solutions for the pharmaceutical supply chain pharmaceutical track and trace solutions track & trace in pharma
Cloud-Based Dashboard for End-to-End Visibility

Cloud-Based Dashboard for End-to-End Visibility

Managing a global supply chain requires centralized oversight. Our track and trace system offers a responsive cloud dashboard accessible from any browser or mobile device. The dashboard displays key metrics: total units produced, in-transit volume, delivered percentage, anomaly alerts, and scan success rates. Users can drill down to individual product codes to see full history – from manufacturing date and machine ID to every distribution stop and final sale. The system automatically generates reports for inventory reconciliation, expiration management, and return verification. Role-based access control ensures that suppliers see only their shipments, while brand owners have full visibility. The cloud architecture scales to millions of scans per day without performance degradation, using auto-scaling serverless functions. Data retention policies are fully customizable.
AI-Driven Anomaly Detection in Distribution Networks

AI-Driven Anomaly Detection in Distribution Networks

Traditional track and trace system relies on rule-based alerts, which miss sophisticated fraud patterns. Our AI layer continuously analyzes scan sequences to identify behavioral anomalies. For instance, if a product normally moves from factory to regional hub within 3 days but suddenly appears in a different country after 2 hours, the system flags it as probable counterfeiting or record manipulation. Machine learning models are trained on historical supply chain data, learning normal transit times, typical scanner geolocations, and seasonal volume variations. Unsupervised algorithms detect clusters of suspicious scans, such as many units from the same batch being verified at a single non-authorized store. The AI also predicts diversion risks by correlating scan frequency with distributor performance metrics. This proactive protection is especially valuable for high-value brands facing organized counterfeiting rings.

Get a Free Quote & Samples

Our representative will contact you soon.
Email
Mobile/WhatsApp
Name
Company Name
Message
0/1000